Fatar roba wani abu ne wanda ke kwatanta tsari da kaddarorin fata na halitta ta hanyar haɗin gwiwar wucin gadi. Ana amfani da shi sau da yawa don maye gurbin fata na gaske kuma yana da fa'idodin farashin sarrafawa, daidaitacce aiki, da bambancin muhalli. Babban tsarinsa ya ƙunshi matakai uku: shirye-shiryen substrate, lamination shafi, da ƙarewar ƙasa. Mai zuwa shine bincike na tsari daga tsarin rarrabawa zuwa cikakkun bayanai na tsari:
1. Mahimman Rarraba Fatar Roba
Nau'in: Nubuck fata
Fata Nubcuk/Yangba fata
Fata fata
Fata mai yashi/Frosted fata
Fatar sararin samaniya
Fatar PU da aka goge
Varnish fata
Patent fata
Wanke PU fata
Hauka-doki fata
Fata mai shuɗewa
Fatar mai
Ja-up sakamako fata
Fatar wucin gadi ta PVC: masana'anta da aka saka / ba saƙa + manna PVC, mai hana ruwa da juriya, ƙarancin farashi, amma ƙarancin numfashi. Ya dace da suturar kayan aiki da ƙananan kaya.
Fatar PU ta al'ada: masana'anta mara saƙa + polyurethane (PU), mai laushi da numfashi, amma mai saurin tsufa da fashewa. Takalmi saman, kayan sutura
Fata na fiber: Microfiber-in-the-sea microfiber + impregnated PU, yana daidaita tsarin pore na fata, abrasion da juriya, wanda ya dace da manyan takalman wasanni da kujerun mota
Fatar Eco-Synthetic: Sake yin fa'ida daga masana'anta na PET + PU mai tushen ruwa, mai yuwuwa, iska mai ƙarancin VOC, dacewa da jakunkuna masu aminci da samfuran haihuwa
II. Cikakken Bayanin Tsarin Samar da Mahimmanci
1. Tsarin Shiri Substrate
Katin mara saƙa:
Polyester/nailan tsattsauran zaruruwa ana kati a cikin gidan yanar gizo kuma an buga allura don ƙarfafawa (nauyin 80-200g/m²).
Aikace-aikace: Talakawa PU fata substrate
- Tsibirin-cikin-teku fiber kadi:
PET (tsibirin)/PA (teku) ana yin juzu'i mai haɗaka, kuma ɓangaren "teku" yana narkar da shi ta hanyar kaushi don samar da 0.01-0.001 dtex microfibers. Application: Core substrate for microfiber fata (kwaikwaya fata collagen zaruruwa)
2. Tsari Rigar (Fasahar Numfashi Maɓalli):
Base masana'anta an impregnated da PU slurry → nutsewa a cikin DMF/H₂O coagulation wanka → DMF precipitates don samar da wani microporous tsarin (pore size 5-50μm).
Features: Numfashi da danshi-permeable (> 5000g/m²/24h), dace da high-karshen fata fata da kuma mota ciki.
- Tsarin bushewa:
-Bayan shafi, slurry PU yana bushe-iska mai zafi (120-180 ° C) don ƙafe da sauran ƙarfi kuma ya samar da fim.
-Features: Sosai m surface, dace da kaya da lantarki casings samfurin. 3. Ƙarshen Sama
Embossing: Matsakaicin zafin jiki (150°C) tare da nau'in ƙarfe na ƙarfe yana haifar da simintin fata na fata mai launin fata / kada, wanda ya dace da yadudduka na sofa da saman takalma.
Buga: Gravure/dijital inkjet bugu yana haifar da launukan gradient da alamu na al'ada, dacewa da jakunkuna na fashion da tufafi.
gogewa: Sanding tare da abin nadi na Emery (800-3000 grit) yana haifar da waxy, sakamako mai wahala, wanda ya dace da fata na kayan daki.
Rufin Aiki: Ƙara nano-SiO₂ / fluorocarbon resin yana haifar da hydrophobic (kwanciyar lamba> 110 °) da kuma tasirin lalata, dace da kayan aiki na waje da kayan aikin likita.
III. Ƙirƙirar Ƙirƙirar Tsari
1. 3D Printing Additive Manufacturing
- Amfani da TPU/PU composite filament, buga kai tsaye na "fatar bionic" mara kyau yana rage nauyi da 30% kuma yana inganta juriya (misali, babban takalmin Adidas Futurecraft 4D). 2. Tsarin Halittu na Gurbataccen Fata
- Tushen Fabric: Masara Fiber Non-Saka Fabric (PLA)
- Rufi: Ruwa na tushen Polyurethane (PU) wanda aka samu daga Man Castor
Fasaloli: Abubuwan da ke cikin Biochar> 30%, Mai Taɗi (misali, Bolt Threads Mylo™)
3. Smart Responsive Shafi
- Material Thermodynamic: Microcapsules Yana Haɗa Pigments masu Raɗaɗi (Madaidaicin Canjin Launi ± 5°C)
- Rufin Hoton Wutar Lantarki: Fibers ɗin Haɗaɗɗen Haɓakawa, Hasken Sarrafa taɓawa (Panels Interactive in Automotive Interiors)
IV. Tasirin Tsari akan Ayyuka
1. Rashin isasshen Rigar Coagulation: Rashin Haɗin Micropore mara kyau → Rage Ƙarfin iska. Magani: DMF Sarrafa Mahimmanci (5% -30%).
2. Sake Amfani da Takardar Saki: Rage Tsaftace Rubutu. Magani: Yi Amfani da Kowane Roll ≤3 Sau (Tsarin 2μm).
3. Ragowar Magani: Yawan VOCs (> 50ppm). Magani: Wanke ruwa + vacuum delatilization (-0.08 MPa)
V. Hannun Haɓaka Muhalli
1. Maye gurbin Danyen Abu:
- DMF na tushen ƙarfi → Polyurethane na tushen ruwa (raguwar VOC 90%)
- PVC Plasticizer DOP → Citrate Esters (Ba mai guba da Biodegradable)
2. Sake amfani da sharar fata:
- Murƙushe ɓangarorin → Matsa zafi cikin abubuwan da aka sake yin fa'ida (misali, fasahar EcoCircle™, ƙimar dawo da kashi 85%)
VI. Yanayin aikace-aikacen da shawarwarin zaɓi
Babban Kujerun Mota: Fatar Microfiber + Rigar Tsari PU, Juriya na Abrasion> Sau Miliyan 1 (Martindale)
Takalma mai hana ruwa na waje: Rufin Canja wurin + Jiyya na Fuskar Fluorocarbon, Tsawon Matsi na Hydrostatic> 5000 Pa
Kayan Kariyar Kariya na Likita: Nanosilver Ion-Impregnated Microfiber Fata, Matsayin Kwayoyin cuta> 99.9% (ISO 20743)
Fast Fashion Eco-Friendly Bags | Sake Fa'ida PET Tushen Fabric + Busassun Rufaffen Ruwa | Sawun Carbon <3 kg CO₂e/㎡ Takaitawa: Mahimmancin masana'antar fata ta roba ya ta'allaka ne a hade da "tsarin biomimetic" da "inganta ayyuka."
- Basic tsari: Rigar-tsari pore halittar simulates da breathable tsarin na fata, yayin da bushe-tsari shafi iko saman daidaici.
- Haɓaka hanya: Microfiber substrates suna kusanci jin fata na gaske, yayin da tushen bio-tushen / mai hankali ya faɗaɗa iyakokin aiki.
- Maɓallan Zaɓa:
- Babban buƙatun juriya na lalacewa → Fata microfiber (ƙarfin hawaye> 80N / mm);
- fifikon muhalli → PU mai tushen ruwa + masana'anta da aka sake yin fa'ida (Takaddun shuɗi mai sheƙi);
- Musamman fasali → Ƙara nano-coatings (hydrophobic/antibacterial/thermosensitive).
Matakan gaba za su hanzarta zuwa gyare-gyaren dijital (kamar ƙirar ƙirar AI mai ƙarfi) da masana'antar gurɓataccen gurɓataccen abu (rufe-madauki mai narkewa).
Lokacin aikawa: Yuli-30-2025
